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1977-1981
 
Public Relations and Advertising Department
Windsor Station Montreal Que. H3C 3E4
 

Volume 7   Number 12

Sept. 21, 1977


Ballast Cleaning Made Simple by Mechanical Monster

By Charles Gordon

 Undercutter at work - Nicholas Morant
At 04:30 sharp each day, work crews begin preparing the Undercutter for its day's work. On an average day, the slow, plodding beast will clean about 1,600 feet of new ballast, and be off the rails by 09:00 in order not to obstruct rail traffic on the main line between Field and Revelstoke.
 
 
Ottertail, B.C. - The ballast beast strikes again, reports photographer Nicholas Morant, who had to get up pretty early in the morning to catch a glimpse.
 
The "beast", for most who've never seen or heard about it, is one of the most complicated and awesome pieces of machinery found on the railway - an Undercutting/Ballast Cleaning machine.
 
Summer Months
 
Used during the summer months, the machine has just completed its major annual assignment, covering a total distance of 6.8 miles at various locations between Revelstoke and Field, B.C.
 
Here's how it works:  Ballast alongside, underneath, and between the tracks is loaded onto a conveyor and carried to a ballast cleaner which separates the stone ballast from waste material. The ballast is uprooted by a chain pulled under the rails by a cable and winch mounted on the machine. Cleaned ballast is returned to the track while waste is deposited, in snowblower-like fashion, as dirt alongside the roadbed or into rail maintenance cars.
 
Worn-Out
 
At the same time, work forces replace old, worn-out ties.
 
Average production is about 700 feet per hour or 1,500 - 1,600 feet per day depending on geography and terrain.
 
To avoid working in the midday heat, and to minimize closure of the main line, a 30-man work force under the direction of Assistant Superintendent Al Moorey, Roadmaster Frank Maronne, and Gang Foreman Frank Mastroianni, worked from 04:30 to 09:00 each day until the task was complete.
 
Time Consuming
 
According to Moorey, the most time-consuming part of the job was getting the equipment to the work site each day and then getting it to a siding where it would not obstruct rail traffic once the day's work was done.
 
On lease from Kershaw Manufacturing Company Inc. of Montgomery, Alabama, the "beast" has been in use by CP Rail for the last five years.
 
Vast Improvement
 
"Although the machine is slow and hard to manoeuvre, it is a vast improvement over the old days when ballast cleaning had to be done virtually by hand, or at best, using a front-end loader", said T.V. Kennedy, deputy regional engineer, Vancouver.
 
For the first six months of 1977, maintenance expenses on the Pacific Region amounted to about $21 million.

 Work train - Nicholas Morant
A work train drops new ballast down to replace waste material cleaned up by the Undercutter machine.


This CP Rail News article is copyright 1977 by Canadian Pacific Railway and is reprinted here with their permission. All photographs, logos, and trademarks are the property of the Canadian Pacific Railway Company.

© 2005 William C. Slim       http://www.okthepk.ca